文章作者:車床加工 發表時間: 瀏覽次數:次
能大幅提高車床效率的快換刀架
隨(sui)著(zhe)機(ji)械(xie)加(jia)工(gong)水(shui)平(ping)的(de)日(ri)益(yi)提(ti)高(gao),很(hen)多(duo)企(qi)業(ye)加(jia)大(da)了(le)數(shu)控(kong)設(she)備(bei)的(de)投(tou)入(ru),但(dan)由(you)於(yu)財(cai)力(li)等(deng)客(ke)觀(guan)因(yin)素(su),大(da)多(duo)數(shu)企(qi)業(ye)的(de)金(jin)切(qie)加(jia)工(gong)設(she)備(bei)仍(reng)以(yi)普(pu)通(tong)車(che)床(chuang)為(wei)主(zhu),不少企業為了提高工效,在普通機床上加裝了數顯裝置,提高了機床精度,改善了設備狀況。但是,製造商們往往忽略了一個很重要的部件——刀架。要想真正提高工作效率,使用歐式快換刀架是一個明智的選擇。
快換刀架是德國專利產品,造型新穎,結構緊湊,換刀迅速,剛性好,加工複位精度高,與傳統四方刀架相比,具有如下特點:
1.使shi用yong多duo個ge刀dao夾jia,形xing成cheng人ren工gong刀dao庫ku,可ke反fan複fu更geng換huan刀dao夾jia。傳chuan統tong四si方fang刀dao夾jia隻zhi有you四si個ge工gong位wei,換huan刀dao很hen麻ma煩fan。現xian在zai製zhi造zao都dou講jiang究jiu高gao效xiao率lv,多duo工gong序xu同tong時shi進jin行xing,利li用yong快kuai換huan刀dao架jia能neng夠gou實shi現xian多duo工gong序xu操cao作zuo。
2.利用刻度盤,刀夾每次可旋轉9°或9°的de倍bei數shu角jiao,與yu小xiao拖tuo板ban聯lian合he操cao作zuo,可ke加jia工gong各ge種zhong角jiao度du工gong件jian。傳chuan統tong的de四si方fang刀dao架jia加jia工gong工gong位wei固gu定ding,角jiao度du不bu能neng改gai變bian,如ru需xu改gai變bian,就jiu要yao依yi托tuo小xiao拖tuo板ban,而er快kuai換huan刀dao架jia是shi以yi齒chi齧nie合he,每mei動dong一yi齒chi,刀dao夾jia旋xuan轉zhuan9°,因此簡便了操作程序,提高了工效。
3.daojiayongtiaojieluodingluomu,tiaozhengdaojuanzhuanggaodu,caozuojianbian,suoduanlezhuangdaoshijian。sifangdaojiayouyuchuchangshizhutizhongxinyiguding,daojudezhongxingaozhinengkaodianpianlaitiaozheng,zheyangmeicizhuangdao,douyaozhunbeihenduofeibiaozhundianpian,ermeicidiandaoyoubunengjingquedadaotiaozhengzhongxingaodemude。kuaihuandaojiayongtiaojieluodingtiaozhengzhongxingao,xunsu、方便、準確。
4.yicihuandaozhixujimiaozhong。youyukuaijiedaojiazhutibudong,bianhuanjiagonggongxushizhixugenghuandaojia,erdaojiazaishiyongqiankejiangdaozhongxingaoyutiaohao,suoduanlezhunbeishijian,youyudaojiayudaotichiniehe,yincigenghuanshizhixuqingnaqingfang,duanduanjimiaojiukewanchenghuandaogongxu。
5.更換刀架的定位精度高,複位精度在0.01mm範圍內,被加工零件表麵質量、精jing度du有you所suo提ti高gao。許xu多duo使shi用yong者zhe擔dan心xin快kuai換huan刀dao架jia由you於yu經jing常chang需xu要yao更geng換huan刀dao夾jia,加jia工gong過guo程cheng中zhong是shi否fou影ying響xiang其qi精jing度du要yao求qiu。實shi際ji上shang快kuai換huan刀dao架jia齒chi型xing齧nie合he的de特te殊shu結jie構gou保bao證zheng了le其qi複fu位wei精jing度du。
6.快kuai換huan刀dao架jia一yi次ci裝zhuang定ding,加jia工gong穩wen定ding性xing高gao。由you於yu快kuai換huan刀dao架jia在zai設she計ji上shang完wan全quan改gai變bian了le傳chuan統tong觀guan念nian,刀dao架jia主zhu體ti固gu定ding在zai小xiao拖tuo板ban上shang,使shi刀dao架jia和he小xiao拖tuo板ban成cheng為wei一yi個ge整zheng體ti,刀dao體ti與yu刀dao夾jia由you多duo齒chi齧nie合he,更geng加jia提ti高gao了le整zheng機ji的de穩wen定ding性xing,比bi四si方fang刀dao架jia的de強qiang度du更geng高gao,穩wen定ding性xing更geng好hao。
每mei次ci工gong業ye革ge命ming都dou是shi產chan品pin的de革ge命ming,是shi工gong藝yi的de改gai善shan。通tong過guo比bi較jiao,可ke以yi清qing楚chu明ming確que地di看kan到dao快kuai換huan刀dao架jia提ti高gao了le普pu通tong車che床chuang的de加jia工gong效xiao率lv,減jian輕qing了le操cao作zuo工gong人ren的de勞lao動dong強qiang度du,是shi真zhen正zheng意yi上shang的de革ge命ming。同tong時shi,快kuai換huan刀dao架jia在zai簡jian易yi數shu控kong車che床chuang上shang也ye已yi得de到dao使shi用yong。刀dao架jia的de這zhe項xiang革ge命ming,將jiang使shi老lao設she備bei煥huan發fa新xin的de生sheng機ji,在zai基ji礎chu製zhi造zao方fang麵mian真zhen正zheng實shi現xian用yong最zui低di的de成cheng本ben產chan生sheng最zui大da工gong效xiao的de企qi業ye目mu標biao。