文章作者:ownpowerkefu 發表時間: 瀏覽次數:次
在加工中心上,各種刀具分別裝在刀庫上,按程序規定隨時進行選刀和換刀工作。因此必須有一套連接普通刀具的接杆,以便使鑽、鏜、擴、鉸、銑削等工序用的標準刀具,迅速、zhunquedizhuangdaojichuangzhuzhouhuodaokushangqu。zuoweibianchengrenyuanyinglejiejichuangshangsuoyongdaogandejiegouchicunyijitiaozhengfangfa,tiaozhengfanwei,yibianzaibianchengshiquedingdaojudejingxianghezhouxiangchicun。muqianwoguodejiagongzhongxincaiyongTSG工具係統,其柄部有直柄(三種規格)和錐柄(四種規格)兩種,共包括16種不同用途的刀。
1、數控車床加工刀具的選擇
刀dao具ju的de選xuan擇ze是shi數shu控kong加jia工gong工gong藝yi中zhong重zhong要yao內nei容rong之zhi一yi,它ta不bu僅jin影ying響xiang機ji床chuang的de加jia工gong效xiao率lv,而er且qie直zhi接jie影ying響xiang加jia工gong質zhi量liang。編bian程cheng時shi,選xuan擇ze刀dao具ju通tong常chang要yao考kao慮lv機ji床chuang的de加jia工gong能neng力li、工序內容、工件材料等因素。
與傳統的加工方法相比,數控加工對刀具的要求更高。不僅要求精度高、剛度好、耐用度高,而且要求尺寸穩定、安裝調整方便。這就要求采用新型優質材料製造數控加工刀具,並優選刀具參數。
選(xuan)取(qu)刀(dao)具(ju)時(shi),要(yao)使(shi)刀(dao)具(ju)的(de)尺(chi)寸(cun)與(yu)被(bei)加(jia)工(gong)工(gong)件(jian)的(de)表(biao)麵(mian)尺(chi)寸(cun)和(he)形(xing)狀(zhuang)相(xiang)適(shi)應(ying)。生(sheng)產(chan)中(zhong),平(ping)麵(mian)零(ling)件(jian)周(zhou)邊(bian)輪(lun)廓(kuo)的(de)加(jia)工(gong),常(chang)采(cai)用(yong)立(li)銑(xi)刀(dao)。銑(xi)削(xue)平(ping)麵(mian)時(shi),應(ying)選(xuan)硬(ying)質(zhi)合(he)金(jin)刀(dao)片(pian)銑(xi)刀(dao);加工凸台、凹槽時,選高速鋼立銑刀;jiagongmaopibiaomianhuocujiagongkongshi,kexuanxiangyingzhihejindeyumixidao。xuanzelixidaojiagongshi,daojudeyouguancanshu,tuijiananjingyanshujuxuanqu。qumianjiagongchangcaiyongqiutouxidao,danjiagongqumianjiaopingtanbuweishi,daojuyiqiutoudingduanrenqiexue,qiexuetiaojianjiaocha,yineryingcaiyonghuanxingdao。zaidanjianhuoxiaopiliangshengchanzhong,weiqudaiduozuobiaoliandongjichuang,changcaiyongguxingdaohuozhuixingdaolaijiagongfeijishangyixiebianxiejiaolingjianjiaxiangchipanxidao,shiyongyuzaiwuzuobiaoliandongdeshukongjichuangshangjiagongyixieqiumian,qixiaolvbiyongqiutouxidaogaojinshibei,bingkehuodehaodejiagongjingdu。
2、數控車床加工切削用量的確定
切削用量包括主軸轉速(切削速度)、背吃刀量、進給量。
合理選擇切削用量的原則是,粗加工時,一般以提高生產率為主,但也應考慮經濟性和加工成本;半精加工和精加工時,應在保證加工質量的前提下,兼顧切削效率、經濟性和加工成本。具體數值應根據機床說明書、切(qie)削(xue)用(yong)量(liang)手(shou)冊(ce),並(bing)結(jie)合(he)經(jing)驗(yan)而(er)定(ding)。對(dui)於(yu)不(bu)同(tong)的(de)加(jia)工(gong)方(fang)法(fa),需(xu)要(yao)選(xuan)擇(ze)不(bu)同(tong)的(de)切(qie)削(xue)用(yong)量(liang),並(bing)應(ying)編(bian)入(ru)程(cheng)序(xu)單(dan)內(nei)。東(dong)莞(guan)市(shi)新(xin)錦(jin)元(yuan)電(dian)子(zi)元(yuan)件(jian)有(you)限(xian)公(gong)司(si)