文章作者:ownpowerkefu 發表時間: 瀏覽次數:次
數控車床加工數控機床按伺服係統的類型分類
開(kai)環(huan)伺(si)服(fu)係(xi)統(tong)數(shu)控(kong)機(ji)床(chuang)這(zhe)類(lei)機(ji)床(chuang)沒(mei)有(you)位(wei)置(zhi)檢(jian)測(ce)裝(zhuang)置(zhi),以(yi)功(gong)率(lv)步(bu)進(jin)電(dian)動(dong)機(ji)作(zuo)為(wei)驅(qu)動(dong)部(bu)件(jian),數(shu)控(kong)裝(zhuang)置(zhi)將(jiang)零(ling)件(jian)程(cheng)序(xu)處(chu)理(li)後(hou),輸(shu)出(chu)數(shu)字(zi)脈(mai)衝(chong)指(zhi)令(ling)信(xin)號(hao)給(gei)伺(si)服(fu)係(xi)統(tong),驅(qu)動(dong)加(jia)工(gong)中(zhong)心(xin)運(yun)動(dong).zheleijichuangdeyoudianshijiegoujiandan,jiagebianyi,weihuweixiufangbian,danshisudujijingdudi,shiyujingduyaoqiubugaodezhongxiaoxingjichuang,duoyongyuduijiujichuangdeshukonghuagaizao。
閉bi環huan伺si服fu係xi統tong數shu控kong機ji床chuang這zhe類lei機ji床chuang裝zhuang有you位wei置zhi檢jian測ce裝zhuang置zhi,並bing且qie直zhi接jie安an裝zhuang在zai機ji床chuang移yi動dong部bu件jian上shang,如ru工gong作zuo台tai上shang裝zhuang直zhi線xian位wei移yi檢jian測ce裝zhuang置zhi,對dui工gong作zuo台tai的de位wei移yi量liang進jin行xing測ce量liang。數shu控kong裝zhuang置zhi發fa出chu進jin給gei位wei移yi指zhi令ling後hou,經jing伺si服fu驅qu動dong使shi工gong作zuo台tai移yi動dong;weizhijiancezhuangzhijiancechudingzuotaideshijiweiyi,bingfankuidaoshukongzhuangzhishuruduan,yuzhilingzhijinxingbijiao,yongtamendechazhiqushigongzuotaixiangweizhiwuzhijianxiaodefangxiangyundong.直到位置誤差值等於零為止。
這類數控車床加工可(ke)以(yi)消(xiao)除(chu)由(you)於(yu)傳(chuan)動(dong)部(bu)件(jian)的(de)製(zhi)造(zao)誤(wu)差(cha)給(gei)工(gong)件(jian)加(jia)工(gong)帶(dai)來(lai)的(de)影(ying)響(xiang),從(cong)而(er)得(de)到(dao)很(hen)高(gao)的(de)精(jing)度(du)。但(dan)是(shi)由(you)於(yu)很(hen)多(duo)機(ji)械(xie)傳(chuan)動(dong)環(huan)節(jie)包(bao)括(kuo)在(zai)閉(bi)環(huan)控(kong)製(zhi)的(de)環(huan)路(lu)內(nei),各(ge)部(bu)件(jian)的(de)摩(mo)擦(ca)特(te)性(xing)、剛性以及間隙等都是非線性量,直接影響伺服係統的動態特性,因此,閉環伺服係統的設計和調整都比較困難。
環伺服係統的優點是精度高,但其係統設計和調整困難,結構複雜,成本高t主要用於一些精度要求很高的鏜銑床、超精密車床、超精密銑床、加工中心等。
半ban閉bi環huan伺si服fu係xi統tong數shu控kong機ji床chuang這zhe類lei數shu控kong機ji床chuang的de位wei置zhi檢jian測ce裝zhuang置zhi一yi般ban安an裝zhuang在zai電dian動dong機ji的de軸zhou上shang或huo滾gun珠zhu絲si杠gang的de軸zhou端duan,通tong過guo測ce量liang角jiao位wei移yi間jian接jie地di測ce量liang出chu移yi動dong部bu件jian的de直zhi線xian位wei移yi,然ran後hou反fan饋kui到dao數shu控kong係xi統tong中zhong,與yu係xi統tong中zhong的de位wei移yi指zhi令ling值zhi進jin行xing比bi較jiao,用yong比bi較jiao後hou的de誤wu差cha值zhi控kong製zhi機ji床chuang移yi動dong部bu件jian的de移yi動dong,直zhi到dao誤wu差cha值zhi等deng於yu零ling為wei止zhi。由you於yu半ban閉bi環huan伺si服fu係xi統tong中zhong,進jin給gei傳chuan動dong鏈lian的de滾gun珠zhu絲si杠gang螺luo母mu副fu、導(dao)軌(gui)副(fu)的(de)誤(wu)差(cha)不(bu)全(quan)包(bao)括(kuo)在(zai)位(wei)置(zhi)反(fan)饋(kui)中(zhong),所(suo)以(yi)傳(chuan)動(dong)機(ji)構(gou)的(de)誤(wu)差(cha)仍(reng)然(ran)會(hui)影(ying)響(xiang)到(dao)移(yi)動(dong)部(bu)件(jian)的(de)位(wei)置(zhi)精(jing)度(du)。但(dan)由(you)於(yu)反(fan)饋(kui)過(guo)程(cheng)中(zhong)不(bu)穩(wen)定(ding)因(yin)素(su)的(de)減(jian)少(shao),係(xi)統(tong)容(rong)易(yi)達(da)到(dao)較(jiao)高(gao)的(de)位(wei)置(zhi)增(zeng)益(yi),而(er)不(bu)發(fa)生(sheng)振(zhen)蕩(dang)現(xian)象(xiang),所(suo)以(yi)它(ta)的(de)快(kuai)速(su)性(xing)好(hao),動(dong)態(tai)精(jing)度(du)高(gao),傳(chuan)動(dong)鏈(lian)誤(wu)差(cha)如(ru)反(fan)向(xiang)間(jian)隙(xi)、絲(si)杠(gang)螺(luo)距(ju)累(lei)積(ji)誤(wu)差(cha)等(deng),可(ke)以(yi)通(tong)過(guo)數(shu)控(kong)係(xi)統(tong)的(de)參(can)數(shu)設(she)置(zhi)來(lai)進(jin)行(xing)補(bu)償(chang),以(yi)提(ti)高(gao)機(ji)床(chuang)的(de)定(ding)位(wei)精(jing)度(du)。現(xian)在(zai)的(de)大(da)多(duo)數(shu)數(shu)控(kong)機(ji)床(chuang)都(dou)采(cai)用(yong)半(ban)閉(bi)環(huan)伺(si)服(fu)係(xi)統(tong),如(ru)數(shu)控(kong)車(che)床(chuang)、數控銑床、加工中心等。